Problem with the OM642 turbo actuator coming into contact with the ground
Posted: Mon Feb 09, 2026 10:40 am
I am experiencing some electrical problems with my 2011 E350 CDI. Both EML and limp mode appeared out of nowhere. It shifts gears forcefully at about 2,000 revolutions per minute and drives extremely flat (with no boost).
Car scanned and returned the following code:
Situation: Present and Past
Subsystem Y77/1 (Boost Pressure Positioner) Is Ground-Circuit Shorted.
At first, I blamed the actuator's internals, but I decided to test it out first before tossing out the parts.
Here is what I have discovered:
When it should be around 12 volts, the voltage on pin 1 is only around 1.4 volts.
It appears that the 12v ground on Pin 2 is valid.
Again, pin 4 appears to be connected to the 12v ground.
So far, everything appears to be in order, however at first I wondered if there was a slightly cracked wire or rust on the continuous 12v cable.
I proceeded to check the Sam module's fuses, and they were all found to be fine.
During my testing, I came across two intriguing aspects.
1) The actuator constant live pin reads 0 volts when the swirl flap motor is unplugged, but it reads 1.4 volts when the motor is connected.
2) There is a jump from 1.4 volts to 2.5 volts on the actuator's pin 1 when I disconnect bank 1 of MAFs.
I was hoping to stay away from the parts cannon at first, but I ended up purchasing a new actuator that didn't fix the problem.
Please, someone, tell me what other tests I should do to determine the source of this problem.
Car scanned and returned the following code:
Situation: Present and Past
Subsystem Y77/1 (Boost Pressure Positioner) Is Ground-Circuit Shorted.
At first, I blamed the actuator's internals, but I decided to test it out first before tossing out the parts.
Here is what I have discovered:
When it should be around 12 volts, the voltage on pin 1 is only around 1.4 volts.
It appears that the 12v ground on Pin 2 is valid.
Again, pin 4 appears to be connected to the 12v ground.
So far, everything appears to be in order, however at first I wondered if there was a slightly cracked wire or rust on the continuous 12v cable.
I proceeded to check the Sam module's fuses, and they were all found to be fine.
During my testing, I came across two intriguing aspects.
1) The actuator constant live pin reads 0 volts when the swirl flap motor is unplugged, but it reads 1.4 volts when the motor is connected.
2) There is a jump from 1.4 volts to 2.5 volts on the actuator's pin 1 when I disconnect bank 1 of MAFs.
I was hoping to stay away from the parts cannon at first, but I ended up purchasing a new actuator that didn't fix the problem.
Please, someone, tell me what other tests I should do to determine the source of this problem.